Table of contents
Kanban board - production replenishment
Supplementary policy configuration
Create Control Cycle - Classic Kanban
system operation
Kanban board - production replenishment
Necessary Kanban configuration and master data setup required
Step 1: Transaction code: PK13N, the demand side is KANBAN. The supply side is PK12N. The Kanban board function in Firoi APP is consistent with the GUI side
The second step, after pressing Enter, the display is as follows, all kanbans are in the initial state
Step 3: MD04 check MRP list
Because the Kanban process has not started yet, there are no replenishment elements such as production orders or purchase orders
Step 4: PK13N sets the two kanbans in the kanban to empty
The MRP list is as follows: The system automatically creates production orders
Production order is related to Kanban
Step 5: On the semi-finished product supply side, after receiving the semi-finished product, the demand starts production and changes the Kanban status. PK12N sets the Kanban as IN-PROCESS in turn.
The sixth step is to set Kanban to FULL. The system automatically performs 101 receipt of production orders, and the 2258 supply side of semi-finished products is only responsible for production reporting. If it is set to receive goods separately in the control cycle, only the Kanban status is controlled here, and it can be set according to the actual situation.
As shown below:
Double click state:
The basic operation mode of the Fiori side is the same, but the interface is more concise and clear
System Configuration:
Supplementary policy configuration
Configuration path: production-kanban-replenishment strategy. Transaction code: SH02
Please pay attention to the order type. The production scheduling method in OPU3 is set to sequential. The signal lock field is set to 0 during the test, otherwise it cannot be corrected in time when the status of the kanban is wrong.
Kanban Status Configuration
Configuration path: SPRO-production-kanban-status
The state change order of the kanban is defined here, and the mandatory order cannot be switched across states
3. Define a job that changes state
These selections ensure that once the Kanban status is set to FULL status, the system will automatically post the goods receipt for replenishment elements (eg production order, purchase order)
Create material master data
The material can be created normally.
Supply area, but if the company uses repetitive manufacturing (planned order or cloud line planned quantity), please keep the following settings: Material MRP2 maintain supply area, or production version maintain supply area, or maintain in BOM line item. The default value is set here, which is similar to the default feeding location.
Create a supply area
Definition: In SAP KANBAN, a supply area refers to an area where a material is supplied and consumed. It can be a factory, a warehouse or a production line. The supply area defines the logistics flow and inventory management of the material. In SAP KANBAN, each supply area has a unique identifier called the supply area code. This code is used to identify in which supply area the item is used and managed. By defining supply areas, you can better control the flow of materials and inventory levels, thereby increasing production efficiency and reducing inventory costs. At the beginning of the practice, I think it can be simply understood as another subdivision level under the warehouse location.
Transaction code: PK05
Create Control Cycle - Classic Kanban
PK01-Create control cycle ( PS: This transaction code has no menu path, the standard is PKMC. )
Step 1: PK01
Step 2: Enter. After filling in as shown in the figure, the system generates 4 kanban numbers, which are in effect by default. PKMC can change Kanban status.
Supplementary strategy here select 0006, when the kanban is empty, ie EMPTY, create a production order
After pressing Enter, fill in the controller and the default production version
Next step: Select the Process Control tab
Next step: Kanban calculation tab (fill in according to requirements, do not fill in for now, if you fill in, you will give up if you don’t get started)
Purpose: There are two types of calculation methods, the number of kanban containers or the number of kanbans defined by formula calculation
